We are moving to use a 3D printed pulley on our falcon shooters using a 10t falcon pinon gear as a mating spline. A few other teams have shown off this method and it should work nicely for our situation.

Posted the file for this model here - https://grabcad.com/library/36t-3mm-pulley-10t-20dp-vex-gear-bore-1
Spectrum
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